STD S3M 30T & 45T, Custom Tooth Fit
When the presets aren't quite right for your printer: tooth clearance and backlash dialled in by hand, on the round-toothed STD S-series profile.

RPP's parabolic teeth around an open three-spoke web, with generous fillets at both ends of every spoke.
Using the CheapCAD Tools connector, design a two-pulley timing belt drive: RPP 5M belt, about 150 mm between centres, an M4 set screw in each hub. Pulley 1: 20 teeth, 8 mm bore, a hub 20 mm across and 8 mm tall. Pulley 2: 30 teeth, 10 mm bore, a hub 22 mm across and 8 mm tall, 3 spokes 6 mm wide around a 22 mm spoke hub with a 3 mm rim under the teeth, a 3 mm fillet where each spoke meets the rim and 4 mm at the hub, and printed flanges with the top flange printed in place on breakaway print supports. Check the design, apply any Auto-fix it suggests, then export both pulleys as STL and give me the download link.
Paste it into Claude, ChatGPT or any AI app with the CheapCAD Tools connector, and it designs this drive with you, checks it and hands you the files. How to connect your AI.
RPP-5M-20T.stl — pulley 1, 20 teethRPP-5M-30T-P2+flange.stl — pulley 2, 30 teeth, without supportsRPP5M-30T-Assembly.stl — pulley 2 with both flanges and breakaway supports: print this oneFree STLs are CC BY 4.0, printed size without print compensation. Open the design to change anything, tune the fit for your printer, or download STEP, DXF, SVG and the belt.
| Pulley 1 | Pulley 2 | |
|---|---|---|
| Pitch diameter | 31.83 mm | 47.75 mm |
| Outside diameter | 30.69 mm | 46.61 mm |
| Root diameter | 26.57 mm | 42.49 mm |
| Groove depth | 2.06 mm | 2.06 mm |
| Pitch line differential | 0.57 mm | 0.57 mm |
| Belt width | 10.00 mm | 10.00 mm |
| Face width (belt + clearance) | 16.00 mm | 16.00 mm |
| Minimum face width | 16.00 mm | 12.00 mm |
| Flange outside diameter | — | 52.61 mm |
| Flange past the OD | — | 3.00 mm |
| Minimum flange height | — | 2.72 mm |
| Flange inward of the groove | — | 3.00 mm |
| Minimum flange overlap | — | 3.00 mm≈ |
| Belt | 86 teeth · 430.00 mm | |
| Centre distance | 152.29 mm | |
| Drive ratio | 20 : 30 · 1 : 1.5 | |
Read from the generator's Dimensions panel for this design, which opens with no warnings.
When the presets aren't quite right for your printer: tooth clearance and backlash dialled in by hand, on the round-toothed STD S-series profile.
The 3D-printer classic done properly: a D-flat that keys onto the motor shaft, a set screw that bites into a captured nut instead of the plastic, and a 30-tooth partner held by two heat-set inserts.
Ready for an FRC robot: the bore fits REV ½" rounded hex shaft, with SH-50 retaining-ring grooves on both faces and a splined washer under each ring so nothing walks along the shaft.
Built like a machined part: ISO 773 keyways sized to 12 mm and 20 mm shafts, M5 set screws to lock them, and flanges drawn as bent metal plates instead of printed rims.